Dick, I just took a picture of the carving I did yesterday, and a screen shot of the Designer depiction of what it should look like. It is using the 1/16 ball nose bit, which Designer allows to be chosen. I am not yet sure why it turned out this way, but I like the idea of using other bits. I have used end mill bits to cut out letters too, and that worked pretty good. I like the ball nose bits for the smaller size lettering. This is the first time I tried it while using Conforming Vectors.Click image for larger version. 

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Quote Originally Posted by DickB View Post
If you have an example of a font that did not carve as previewed in Designer, could you post a photo of the carve and screen shot of the Designer view or the mpc? I've never had a mismatch unless the surface of my board was uneven.