Ok, so now that I've got a working computer and seem to have solved my memory card issues that were being caused by a faulty USB port (mostly anyway - still intermittent "format your card" errors, but nowhere near as common as on the old dying PC), but I've noticed that when running a carve, sometimes the head moves slowly and sometimes it'll speed up notably - I'm not talking about the difference in speed between routing curves and routing straight lines, I'm talking running the carve itself - it'll do two or three passes slow, then it'll do a pass or two really quickly, sometimes causing chip-out where it wouldn't have been caused if the bit hadn't sped up.
This speed change seems to affect both the speed of the head moving back and forth, as well as the rotation speed of the bit.
Any ideas?