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Thread: New Machine - Inconsistent Measurments

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  1. #1

    Default New Machine - Inconsistent Measurments

    Hello all, Finally got my new machine up and running. Everything has been pretty good so far but I'm having one small issue:

    When I insert a new board and perform a measurement, it is nearly perfect. In this case, a brand new piece of MDF that is 8" by 15.5". The length is dead on and the width measures at 8.018" which I thought was pretty good and doesn't require recalibration.

    I then ran a measurement with a bigger board, 10 by 36" and it provided similar accuracy.

    Back to the original test board, re-measurement looks good again. Go to start project, and when it measures at the start, it comes up with 8.443"! So it wants to center on width or insert a new board. If I select center on width, it is making my text letters way smaller than intended.

    Any help would be appreciated. I don't understand how the machine is coming up with different measurements for the same exact workpiece, especially when leaving it in place and not removing it between measurements.

    This is 3/4" MDF that I cut on my table saw which is pretty well calibrated.

    Thanks in advance!

  2. #2
    Join Date
    Jan 2007
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    NE PA USA
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    Default

    I am betting the 7 inch rule of wood is the problem... IS the machine asking you to SCALE the project on the LCD when you load it... IF yes, then that is the problem....

    Tips and Tricks has lots of good information on how to properly setup the project and machine.

    4th post, WELCOME.

    IF you ran the project you would most likely find that the Art or Text is SCALED in Length as well as Width... A common Pilot Error.

    AL
    Favorite Saying.... "It's ALL About the Brass Roller"..... And "Use MASKING TAPE" for board skipping in the X or breaking bits.

    Follow ME on Facebook http://www.facebook.com/pages/Accoun...50019051727074

    www.PoconoDigitalWoodshop.com

    www.AccountabilityTag.com


  3. #3
    Join Date
    Dec 2006
    Location
    Brunswick, GA
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    8,123

    Default

    Quote Originally Posted by DCHeels View Post
    Hello all, Finally got my new machine up and running. Everything has been pretty good so far but I'm having one small issue:

    When I insert a new board and perform a measurement, it is nearly perfect. In this case, a brand new piece of MDF that is 8" by 15.5". The length is dead on and the width measures at 8.018" which I thought was pretty good and doesn't require recalibration.

    I then ran a measurement with a bigger board, 10 by 36" and it provided similar accuracy.

    Back to the original test board, re-measurement looks good again. Go to start project, and when it measures at the start, it comes up with 8.443"! So it wants to center on width or insert a new board. If I select center on width, it is making my text letters way smaller than intended.

    Any help would be appreciated. I don't understand how the machine is coming up with different measurements for the same exact workpiece, especially when leaving it in place and not removing it between measurements.

    This is 3/4" MDF that I cut on my table saw which is pretty well calibrated.

    Thanks in advance!
    Welcome!

    It may be just a simple "pilot error" situation.

    15.5" minus 7" = 8.5" available space to carve upon when staying under the rollers.

    DO NOT ALLOW SCALING - ever! If your layout is done at 15.5" "fake" board and you stay under rollers, then your board will need to be at least 7" LONGER than your layout...in this case it would need to be at least 22.5" long.

    You may be in a "loop" of choosing stay under rollers and a "faulty" layout strategy. Please post your MPC so we can see how you laid it out and whether you will say YES or NO to Stay Under Rollers depending upon your layout. More to the story, but let's leave it at that until we see your MPC file.
    Michael T
    Happy Carving!


    ═══ Links to Patterns & Resources for CompuCarve™ & CarveWright™ ═══

  4. #4

    Default

    Wow, thanks for the quick replies!

    I tried answering yes and no to staying under the rollers. If I say no, the measurement is off even more so.

    I guess I misunderstood the 7" rule for the length of the board. I thought it meant that the board iteslf just had to be over 7 but now I see that it means it needs to be at least 7" longer. But why would that throw off the width measurement? Or is that not really my problem at all?

    I will try another test with a longer board to see what it does.

    Meanwhile, I have more reading to do. Been reading since Friday afternoon so I thought I was ready. I found the software pretty easy to start out with but I will have to learn all the tips and tricks.

    Also, when I go to upload the .mpc, my computer thinks they are windows media files?

    Thanks again. I'm here to learn and I really appreciate you taking time to help me.

  5. #5
    Join Date
    Dec 2006
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    Brunswick, GA
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    Default

    Quote Originally Posted by DCHeels View Post
    ...

    Also, when I go to upload the .mpc, my computer thinks they are windows media files?

    ...
    I don't know why that would prevent you from uploading an mpc file. But, here's a tip...rename the file extension to .txt and we'll change the extension to mpc after you upload it.
    Michael T
    Happy Carving!


    ═══ Links to Patterns & Resources for CompuCarve™ & CarveWright™ ═══

  6. #6

    Default

    Wow, several more replies while I was typing!

    Anyway, that tips and tricks is exactly what's happening to me I think.

    Under board settings, I have L=15.5 and W=8" and I had made my workpiece that same exact size.

    Let me try the file as is:
    Attached Files Attached Files

  7. #7
    Join Date
    Dec 2006
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    Quote Originally Posted by DCHeels View Post
    Wow, several more replies while I was typing!

    Anyway, that tips and tricks is exactly what's happening to me I think.

    Under board settings, I have L=15.5 and W=8" and I had made my workpiece that same exact size.

    Let me try the file as is:
    OK, here is one way of laying out this example. (It's the same way I layout all the Projects of the Month.)

    The word POST is centered on a 8" x 12" FAKE board in the software. Your REAL board will have to be at least 8" wide x 19" long for this to work and stay under the rollers at all times. This means you will select EITHER Yes or NO (does not make any difference because the board will be long enough to stay under the rollers no matter which answer you select) and select "Center" for positioning when prompted.

    I cut my board lengths a "tad" longer than necessary...only about 1/8" longer...just for insurance. Also, I often design my layout at a slightly less width dimension than the real board. I almost did that for your example...i.e., change the width to slightly less than 8"...again for insurance and it wouldn't make any difference for this simple project.

    In any case, you may receive a Scaling prompt...but as long as your board is spot-on 8" wide (or make your layout slightly smaller in wdith or your real board wider) and at least 19 1/8" long, you will have the option to "Keep Original Size". Again, never ever, nope not ever, allow scaling.
    Attached Files Attached Files
    Last edited by mtylerfl; 05-19-2013 at 01:57 PM.
    Michael T
    Happy Carving!


    ═══ Links to Patterns & Resources for CompuCarve™ & CarveWright™ ═══

  8. #8

    Default

    no I know that rule its a 6X9 board but its cut to 13"

  9. #9

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    I think I am having a simular problem. Everything was going fine for my first few projects then all of sudden the carver started making everthing really small. I used the shell for example on the drawing it takes up the whole board but when it actually carves its like 1" X 1" big.

  10. #10
    Join Date
    Jan 2007
    Location
    NE PA USA
    Posts
    9,984

    Default

    It's that 7 inch rule of wood thing again... IF you put a board in the machine the Exact Length Physically AS you Designer Board then tell the computer to Please Stay Under the Rollers.... It will say OK... BUT I am going to take that 7 inches that I need to stay under the rollers from that SHORT Board you installed... I will then carve the project in the area that is left after I take 7 inches... In your case the carving was 1 x 1 inch.... I am guessing your physical board length was 8 inches without even seeing a .mpc.

    Happens to everyone....

    AL
    Favorite Saying.... "It's ALL About the Brass Roller"..... And "Use MASKING TAPE" for board skipping in the X or breaking bits.

    Follow ME on Facebook http://www.facebook.com/pages/Accoun...50019051727074

    www.PoconoDigitalWoodshop.com

    www.AccountabilityTag.com


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