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Thread: Board Measuring Accuracy

  1. #1

    Default Board Measuring Accuracy

    I'm getting ready to carve a jig that will hold 4 copies of the same project. I'm using 3/4 MDF and I checked to make sure it is square. I was going to let the machine measure the board and use those measurements in Designer for maximum accuracy. BUT...... I'm getting slightly different measurements and not sure if it's enough to worry about:

    1st Attempt: W=10.018 L=17.051
    2nd Attempt: W=10.017 L=17.057
    3rd Attempt: W=10.018 L=17.044

    Machine has about 35hrs, rubber belts and dust collection, about 86lbs head pressure. I did clean the board sensor before measuring.
    I did recently replace the X-Gear assembly due to my own stupidity but I'm pretty sure I got that right.

    Am I being overly critical?

    Roger

  2. #2
    Join Date
    Mar 2012
    Location
    Poway, CA
    Posts
    350

    Default

    I rarely get any better than that on mine.

  3. #3
    Join Date
    Feb 2008
    Location
    Tucson, Arizona
    Posts
    2,401

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    Your measurements are normal tolerances of the machine.
    Steve

  4. #4
    Join Date
    Jan 2007
    Location
    NE PA USA
    Posts
    9,984

    Default

    Picture in your mind using a flashlight to measure the edge of a board and that is what the board sensor is doing... Shining LED Light on the board and when it goes off the edge of the board the reflected energy goes away.... Like shining a flashilght into the dark sky at night, you don't see any reflected light... Unless you place your hand out and shine the light on it... Same theory.... And that turns on a bit in the computer and a snapshot of where the encoder is at that moment gives you the measurement... So there is some "Fudge Factor"....
    Favorite Saying.... "It's ALL About the Brass Roller"..... And "Use MASKING TAPE" for board skipping in the X or breaking bits.

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  5. #5
    Join Date
    Mar 2012
    Location
    Poway, CA
    Posts
    350

    Default

    Plus, when the right end of the board gets to the board sensor it is off the brass roller. So for the last few inches of travel the machine has to make an "educated guess" on how far the board traveled before the edge sensor detects the edge.

  6. #6

    Default

    Thanks for all the responses.... I figured it was just me being critical. I made the jig and it turned out perfect.. Now to cut some blanks to fit the jig and get back to having fun!

  7. #7
    Join Date
    Jul 2013
    Location
    N.W. Houston
    Posts
    109

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    Roger,

    To give you a reference for the differences that your machine came up with, an average hair is .003 inches in diameter. The width measurement did not vary but .001" - 1/3 the width of an average human hair! The length varied a little more, however the .013" difference between the second and third measurement is the width of only 4 human hairs. The machine is doing a fantastic job in my opinion.

    Chip

  8. #8

    Default

    Well when you put it like that I do feel overly critical! LOL!! I knew the differences wasn't that much but just wasn't sure if it might be indicating an issue or not. Of course I didn't think of it in hair perspective.

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