I think that you'll need to select a bit and depth instead of using the cutout tool. Designer won't let you use the cutout with stock thicker than an inch. You can manually create tabs with carve regions--I think. Let me play a bit...
Failing that, you could run the project on a carrier board and use double side tape to stick the back side down to the carrier board.
Last edited by gwhiz; 11-19-2010 at 10:09 AM.
---------------------------------------------------------------
George
Life is short....drink the good wine first!